How many 250 kcmil THHN fit in 4" PVC Sch 80?
11250 kcmil THHN/THWN-2 wires in 4" Rigid PVC conduit, Schedule 80
11.258 sq in × 40 % = 4.5032 sq in allowed. ÷ 0.3970 sq in per wire = 11.34, so 11.
This pull in numbers
- 11 wires fill
- 38.8 % of 4" PVC Sch 80
- Limit for three or more
- 40 %
- For 12 or more
- 5" PVC Sch 80, up to 18
- Pipe to wire diameter
- 5.32 to 1
- In THW insulation
- 9 fit
- In XHHW-2 insulation
- 11 fit
Before you pull 11
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 11 is the total, not the hots.
- Derating. If all 11 were current-carrying, each would be adjusted to 50 % of its ampacity (Table 310.15(C)(1)): a 250 kcmil THHN at 290 A in the 90 °C column becomes 145 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
250 kcmil THHN in other 4" conduit
| Conduit | Inside area | Most 250 kcmil THHN |
|---|---|---|
| Electrical metallic tubing | 14.753 | 15 |
| Intermediate metal conduit | 13.631 | 13 |
| Rigid metal conduit (RMC, GRC) | 12.882 | 13 |
| Rigid PVC conduit, Schedule 40 | 12.554 | 12 |
| Rigid PVC conduit, Schedule 80 | 11.258 | 11 |
| Flexible metal conduit (FMC, Greenfield) | 12.566 | 12 |
| Liquidtight flexible metal conduit (LFMC) | 12.692 | 12 |
250 kcmil THHN in other PVC Sch 80 sizes
Other wire sizes in 4" PVC Sch 80
#8: 123#6: 89#4: 54#3: 46#2: 39#1: 29#1/0: 24#2/0: 20#3/0: 17#4/0: 14250 kcmil: 11300 kcmil: 9350 kcmil: 8500 kcmil: 6