How many #4 THHN fit in 4" PVC Sch 80?
544 AWG THHN/THWN-2 wires in 4" Rigid PVC conduit, Schedule 80
11.258 sq in × 40 % = 4.5032 sq in allowed. ÷ 0.0824 sq in per wire = 54.65, so 54.
This pull in numbers
- 54 wires fill
- 39.5 % of 4" PVC Sch 80
- Limit for three or more
- 40 %
- For 55 or more
- 5" PVC Sch 80, up to 86
- Pipe to wire diameter
- 11.69 to 1
- In THW insulation
- 46 fit
- In XHHW-2 insulation
- 55 fit
Before you pull 54
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 54 is the total, not the hots.
- Derating. If all 54 were current-carrying, each would be adjusted to 35 % of its ampacity (Table 310.15(C)(1)): a #4 THHN at 95 A in the 90 °C column becomes 33.3 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#4 THHN in other 4" conduit
| Conduit | Inside area | Most #4 THHN |
|---|---|---|
| Electrical metallic tubing | 14.753 | 71 |
| Intermediate metal conduit | 13.631 | 66 |
| Rigid metal conduit (RMC, GRC) | 12.882 | 62 |
| Rigid PVC conduit, Schedule 40 | 12.554 | 61 |
| Rigid PVC conduit, Schedule 80 | 11.258 | 54 |
| Flexible metal conduit (FMC, Greenfield) | 12.566 | 61 |
| Liquidtight flexible metal conduit (LFMC) | 12.692 | 61 |
#4 THHN in other PVC Sch 80 sizes
Other wire sizes in 4" PVC Sch 80
#8: 123#6: 89#4: 54#3: 46#2: 39#1: 29#1/0: 24#2/0: 20#3/0: 17#4/0: 14250 kcmil: 11300 kcmil: 9350 kcmil: 8500 kcmil: 6