How many 250 kcmil THHN fit in 3" PVC Sch 80?
6250 kcmil THHN/THWN-2 wires in 3" Rigid PVC conduit, Schedule 80
6.442 sq in × 40 % = 2.5768 sq in allowed. ÷ 0.3970 sq in per wire = 6.49, so 6.
This pull in numbers
- 6 wires fill
- 37.0 % of 3" PVC Sch 80
- Limit for three or more
- 40 %
- For 7 or more
- 3-1/2" PVC Sch 80, up to 8
- Pipe to wire diameter
- 4.03 to 1
- In THW insulation
- 5 fit
- In XHHW-2 insulation
- 6 fit
Before you pull 6
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 6 is the total, not the hots.
- Derating. If all 6 were current-carrying, each would be adjusted to 80 % of its ampacity (Table 310.15(C)(1)): a 250 kcmil THHN at 290 A in the 90 °C column becomes 232 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
250 kcmil THHN in other 3" conduit
| Conduit | Inside area | Most 250 kcmil THHN |
|---|---|---|
| Electrical metallic tubing | 8.846 | 9 |
| Intermediate metal conduit | 7.922 | 8 |
| Rigid metal conduit (RMC, GRC) | 7.499 | 7 |
| Rigid PVC conduit, Schedule 40 | 7.268 | 7 |
| Rigid PVC conduit, Schedule 80 | 6.442 | 6 |
| Flexible metal conduit (FMC, Greenfield) | 7.069 | 7 |
| Liquidtight flexible metal conduit (LFMC) | 7.475 | 7 |
250 kcmil THHN in other PVC Sch 80 sizes
Other wire sizes in 3" PVC Sch 80
#12: 193#10: 122#8: 70#6: 51#4: 31#3: 26#2: 22#1: 16#1/0: 14#2/0: 11#3/0: 9#4/0: 8250 kcmil: 6300 kcmil: 5350 kcmil: 5500 kcmil: 3