How many #6 THHN fit in 1-1/4" PVC Sch 80?
96 AWG THHN/THWN-2 wires in 1-1/4" Rigid PVC conduit, Schedule 80
1.237 sq in × 40 % = 0.4948 sq in allowed. ÷ 0.0507 sq in per wire = 9.76, so 9.
This pull in numbers
- 9 wires fill
- 36.9 % of 1-1/4" PVC Sch 80
- Limit for three or more
- 40 %
- For 10 or more
- 1-1/2" PVC Sch 80, up to 13
- Pipe to wire diameter
- 4.94 to 1
- In THW insulation
- 7 fit
- In XHHW-2 insulation
- 8 fit
Before you pull 9
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 9 is the total, not the hots.
- Derating. If all 9 were current-carrying, each would be adjusted to 70 % of its ampacity (Table 310.15(C)(1)): a #6 THHN at 75 A in the 90 °C column becomes 52.5 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#6 THHN in other 1-1/4" conduit
| Conduit | Inside area | Most #6 THHN |
|---|---|---|
| Electrical metallic tubing | 1.496 | 12 |
| Intermediate metal conduit | 1.647 | 13 |
| Rigid metal conduit (RMC, GRC) | 1.526 | 12 |
| Rigid PVC conduit, Schedule 40 | 1.453 | 11 |
| Rigid PVC conduit, Schedule 80 | 1.237 | 9 |
| Flexible metal conduit (FMC, Greenfield) | 1.277 | 10 |
| Liquidtight flexible metal conduit (LFMC) | 1.528 | 12 |
| Electrical nonmetallic tubing (smurf tube) | 1.453 | 11 |
#6 THHN in other PVC Sch 80 sizes
Other wire sizes in 1-1/4" PVC Sch 80
#14: 51#12: 37#10: 23#8: 13#6: 9#4: 6#3: 5#2: 4#1: 3#1/0: 2#2/0: 1#3/0: 1#4/0: 1250 kcmil: 1300 kcmil: 1350 kcmil: 1