How many #6 THHN fit in 3-1/2" PVC Sch 80?
686 AWG THHN/THWN-2 wires in 3-1/2" Rigid PVC conduit, Schedule 80
8.688 sq in × 40 % = 3.4752 sq in allowed. ÷ 0.0507 sq in per wire = 68.54, so 68.
This pull in numbers
- 68 wires fill
- 39.7 % of 3-1/2" PVC Sch 80
- Limit for three or more
- 40 %
- For 69 or more
- 4" PVC Sch 80, up to 89
- Pipe to wire diameter
- 13.09 to 1
- In THW insulation
- 48 fit
- In XHHW-2 insulation
- 59 fit
Before you pull 68
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 68 is the total, not the hots.
- Derating. If all 68 were current-carrying, each would be adjusted to 35 % of its ampacity (Table 310.15(C)(1)): a #6 THHN at 75 A in the 90 °C column becomes 26.3 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#6 THHN in other 3-1/2" conduit
| Conduit | Inside area | Most #6 THHN |
|---|---|---|
| Electrical metallic tubing | 11.545 | 91 |
| Intermediate metal conduit | 10.584 | 83 |
| Rigid metal conduit (RMC, GRC) | 10.010 | 79 |
| Rigid PVC conduit, Schedule 40 | 9.737 | 77 |
| Rigid PVC conduit, Schedule 80 | 8.688 | 68 |
| Flexible metal conduit (FMC, Greenfield) | 9.621 | 76 |
| Liquidtight flexible metal conduit (LFMC) | 9.731 | 76 |
#6 THHN in other PVC Sch 80 sizes
Other wire sizes in 3-1/2" PVC Sch 80
#10: 164#8: 95#6: 68#4: 42#3: 35#2: 30#1: 22#1/0: 18#2/0: 15#3/0: 13#4/0: 10250 kcmil: 8300 kcmil: 7350 kcmil: 6500 kcmil: 5