How many #4 THHN fit in 3-1/2" PVC Sch 80?
424 AWG THHN/THWN-2 wires in 3-1/2" Rigid PVC conduit, Schedule 80
8.688 sq in × 40 % = 3.4752 sq in allowed. ÷ 0.0824 sq in per wire = 42.17, so 42.
This pull in numbers
- 42 wires fill
- 39.8 % of 3-1/2" PVC Sch 80
- Limit for three or more
- 40 %
- For 43 or more
- 4" PVC Sch 80, up to 54
- Pipe to wire diameter
- 10.27 to 1
- In THW insulation
- 35 fit
- In XHHW-2 insulation
- 42 fit
Before you pull 42
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 42 is the total, not the hots.
- Derating. If all 42 were current-carrying, each would be adjusted to 35 % of its ampacity (Table 310.15(C)(1)): a #4 THHN at 95 A in the 90 °C column becomes 33.3 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#4 THHN in other 3-1/2" conduit
| Conduit | Inside area | Most #4 THHN |
|---|---|---|
| Electrical metallic tubing | 11.545 | 56 |
| Intermediate metal conduit | 10.584 | 51 |
| Rigid metal conduit (RMC, GRC) | 10.010 | 48 |
| Rigid PVC conduit, Schedule 40 | 9.737 | 47 |
| Rigid PVC conduit, Schedule 80 | 8.688 | 42 |
| Flexible metal conduit (FMC, Greenfield) | 9.621 | 46 |
| Liquidtight flexible metal conduit (LFMC) | 9.731 | 47 |
#4 THHN in other PVC Sch 80 sizes
Other wire sizes in 3-1/2" PVC Sch 80
#10: 164#8: 95#6: 68#4: 42#3: 35#2: 30#1: 22#1/0: 18#2/0: 15#3/0: 13#4/0: 10250 kcmil: 8300 kcmil: 7350 kcmil: 6500 kcmil: 5