How many #1/0 THHN fit in 2" PVC Sch 80?
61/0 AWG THHN/THWN-2 wires in 2" Rigid PVC conduit, Schedule 80
2.874 sq in × 40 % = 1.1496 sq in allowed. ÷ 0.1855 sq in per wire = 6.20, so 6.
This pull in numbers
- 6 wires fill
- 38.7 % of 2" PVC Sch 80
- Limit for three or more
- 40 %
- For 7 or more
- 2-1/2" PVC Sch 80, up to 9
- Pipe to wire diameter
- 3.94 to 1
- In THW insulation
- 5 fit
- In XHHW-2 insulation
- 6 fit
Before you pull 6
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 6 is the total, not the hots.
- Derating. If all 6 were current-carrying, each would be adjusted to 80 % of its ampacity (Table 310.15(C)(1)): a #1/0 THHN at 170 A in the 90 °C column becomes 136 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#1/0 THHN in other 2" conduit
| Conduit | Inside area | Most #1/0 THHN |
|---|---|---|
| Electrical metallic tubing | 3.356 | 7 |
| Intermediate metal conduit | 3.630 | 8 |
| Rigid metal conduit (RMC, GRC) | 3.408 | 7 |
| Rigid PVC conduit, Schedule 40 | 3.291 | 7 |
| Rigid PVC conduit, Schedule 80 | 2.874 | 6 |
| Flexible metal conduit (FMC, Greenfield) | 3.269 | 7 |
| Liquidtight flexible metal conduit (LFMC) | 3.246 | 7 |
| Electrical nonmetallic tubing (smurf tube) | 3.291 | 7 |
#1/0 THHN in other PVC Sch 80 sizes
Other wire sizes in 2" PVC Sch 80
#14: 118#12: 86#10: 54#8: 31#6: 22#4: 14#3: 12#2: 10#1: 7#1/0: 6#2/0: 5#3/0: 4#4/0: 3250 kcmil: 3300 kcmil: 1350 kcmil: 1500 kcmil: 1