How many #10 THHN fit in 2-1/2" PVC Sch 80?
7810 AWG THHN/THWN-2 wires in 2-1/2" Rigid PVC conduit, Schedule 80
4.119 sq in × 40 % = 1.6476 sq in allowed. ÷ 0.0211 sq in per wire = 78.09, so 78.
This pull in numbers
- 78 wires fill
- 40.0 % of 2-1/2" PVC Sch 80
- Limit for three or more
- 40 %
- For 79 or more
- 3" PVC Sch 80, up to 122
- Pipe to wire diameter
- 13.96 to 1
- In THW insulation
- 68 fit
- In XHHW-2 insulation
- 68 fit
Before you pull 78
- The ground counts. Every wire in the pipe counts toward fill, the green or bare ground and the neutrals too. 78 is the total, not the hots.
- Derating. If all 78 were current-carrying, each would be adjusted to 35 % of its ampacity (Table 310.15(C)(1)): a #10 THHN at 40 A in the 90 °C column becomes 14 A. Grounds don't count as current-carrying. How derating works
- Bends. A full pipe pulls hard. Keep to 360° of bends between pull points, less for a tight fill.
#10 THHN in other 2-1/2" conduit
| Conduit | Inside area | Most #10 THHN |
|---|---|---|
| Electrical metallic tubing | 5.858 | 111 |
| Intermediate metal conduit | 5.135 | 97 |
| Rigid metal conduit (RMC, GRC) | 4.866 | 92 |
| Rigid PVC conduit, Schedule 40 | 4.695 | 89 |
| Rigid PVC conduit, Schedule 80 | 4.119 | 78 |
| Flexible metal conduit (FMC, Greenfield) | 4.909 | 93 |
| Liquidtight flexible metal conduit (LFMC) | 4.881 | 92 |
#10 THHN in other PVC Sch 80 sizes
Other wire sizes in 2-1/2" PVC Sch 80
#14: 170#12: 124#10: 78#8: 45#6: 32#4: 20#3: 17#2: 14#1: 10#1/0: 9#2/0: 7#3/0: 6#4/0: 5250 kcmil: 4300 kcmil: 3350 kcmil: 3500 kcmil: 1